PC2CART-1, DC2CART-1
INSTALLATION INSTRUCTIONS
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN
THIS CART BEFORE BEGINNING INSTALLATION.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE.
EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220
B100999-1-0906
B100999-1-0906
Page 1
IMPORTANT INFORMATION
Grill Location
Gas Types
Broilmaster® Premium Gas Grills are designed for
outdoor use ONLY.
Never use liquid propane gas with a grill designed for
natural gas, or natural gas with a grill designed for liquid
propane gas. The type of gas required for your grill is
defined on its product identification label. Questions
regarding different types of gases should be directed
to your gas supplier.
This cart is are designed for use with Broilmaster® gas
grills and must not be used with any other grill or for
any other purpose.
Never install or operate your grill in any building, garage,
or other enclosed area.
Cleaning
The exterior of your cart may be cleaned with hot water
and mild detergent as needed.
For your safety, the grill should not be installed or oper-
ated under any combustible materials, such as carports,
covered porches, awnings, or overhangs.
Touch-up paint is available through your Broilmaster®
dealer.
Never install or use your grill in or on any recreational
vehicle or boat.
Stainless steel surfaces may be cleaned with a spray-
on stainless steel cleaner available at most hardware
stores.
CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL
AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO
THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL
INJURY.
Important: Do not use harsh or abrasive cleaners!
Your cart has a highly polished surface and may be
easily scratched.
Aminimum clearance of sixteen (16") inches is required
from all sides of the grill to any combustible material.
A minimum clearance of eighteen (18") inches is re-
quired from the back of the grill to any combustible
material.
Periodic Inspection and
Maintenance
Periodicinspectionsandmaintenanceareessential. All
Broilmaster® Gas Grill products or mechanical devices
eventually begin to wear due to environment, contami-
nants, corrosion or aging. Inspect all components at
least twice per year and replace any that show wear.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
The area surrounding the grill should be clear to ensure
proper ventilation. Do not obstruct the flow of com-
bustion and ventilation air in any way. The ventilation
openings on the propane cylinder enclosure must also
remain free and clear of debris.
Ifanypartsaredamagedormissing,youmayorderparts
from your local Broilmaster® dealer. Please refer to the
Parts Diagram and Parts List section of this manual for
more detailed information.
WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL
WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED
OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD
RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR
PERSONAL INJURY.
B100999-1-0906
Page 3
PC HARDWARE PACKAGE
B062998 KNOB
Page 4
B100999-1-0906
DC HARDWARE PACKAGE
B072220 SCREW 1/4-20 X 3/4 PH TRUSS HEAD BOS
B100116 1/4-20 X ½ HEX HEAD BOS
B062998 KNOB
B100137 SCREW #10-24 X 3/8 PH TRUSS HEAD BOS
B072181 1/4-20 WING NUT BOS
B100999-1-0906
Page 5
CART EXPLODED VIEW
2
3
1
5
6
4
7
8
9
10
9
10
REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS
MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
TOOLS REQUIRED: PHILLIPS HEAD SCREW DRIVER (AN ELECTRIC SCREW DRIVER OR DRILL IS
RECOMMENDED TO EASE INSTALLATION.)
Page 6
B100999-1-0906
CART PARTS LIST
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer
ensure prompt and accurate service, please provide the following information when placing a
repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.
KEY NO.
PART NAME
PC2CART
DC2CART
1
2
KNOB
B062998
B072205
B064791
B072201
B072215
B100996
B101027
B062998
B072210
B064791
B072203
B072215
B101009
B101026
DRIP PAN DRAWER ASSEMBLY
CYLINDER RETAINER
BRACE REAR CART
DRIP PAN BRACKET
BASE BODY ASSEMBLY
CONTROL HOUSING
BASE SHELF ASSEMBLY
CASTER W/O BRAKE
CASTER W/BRAKE
3
4
5
6
7
8
B101001 (INCLUDES 9 & 10) B101004 (INCLUDES 9 & 10)
9
B063103
B063104
B060337
B063103
B063104
B060337
10
NS
DRIP PAN
B100999-1-0906
Page 7
CART ASSEMBLY
2
Attach drip pan bracket (5) to the rear brace of the base body
assembly with two 1/4-20 x 3/4 phillips head screws and two
1/4-20 Wing Nuts. Figure 2.
Attention: Peel protective film from all parts
before assembly.
Caution: Be careful when handling parts, as they
may contain sharp edges. Work gloves are recom-
mended to prevent injury.
In each illustration parts are identified with "Key" num-
bers. Key numbers appear in parenthesis after a part
name is mentioned for the first time in the instructions
and are labeled on the illustrations. You can reference
each part by its key number on the Parts List if you need
help in identifying a part.
(Base body removed for clarity)
Attention: For fixed base installation instruc-
tions, turn to page 10.
FIGURE 2
3
Install one 1/4-20 x 3/4 phillips head screw into the factory
installed nut on the Left Side of cart. Figure 3.
1
Attach base body assembly (6) to base shelf assembly (8)
with six 1/4-20 x 3/4" phillips head screws. Insert screws
into the factory installed threaded inserts on the base shelf
assembly. Tighten screws completely. See Figure 1.
4
Fasten the Cylinder Retainer (3) to the screw with a wing nut.
Adjust height to accommodate your LP cylinder. Figure 3.
FIGURE 1
FIGURE 3
Page 8
B100999-1-0906
CART ASSEMBLY
5
7
Using four 1/4-20 x 3/4 screws, fasten the grill to the
cart. Figure 4.
Slide the mounting tabs on the control (7) housing be-
hind the opening on the cart. Allow the control housing
to rest at bottom of opening on cart. Figure 6.
Note: To ease assembly you may wish to install the ig-
niter as shown in your Broilmaster® grill manual before
attaching the grill to the cart.
FIGURE 6
FIGURE 4
6
8
Install one 1/4-20 x 1/2 hex head BOS into drip pan
drawer assembly (2) and tighten knob (1). Figure 5.
Align the holes in the front of cart with the nuts on the
control housing (with the mounting tabs positioned
inside cart) and attach with the two 10-24 x 3/8 phillips
head screws. Figure 6.
9
Place the drip pan in the drip pan drawer and slide onto
drip pan bracket. Figure 7.
FIGURE 5
FIGURE 7
B100999-1-0906
Page 9
FIXED BASE INSTALLATION INSTRUCTIONS
Attention: Peel protective film from all parts
before assembly.
4
Attach base to surface (deck, concrete, etc.) with four
appropriate bolts (not supplied). Figure 9.
Caution: Be careful when handling parts, as they
may contain sharp edges. Work gloves are recom-
mended to prevent injury.
In each illustration parts are identified with "Key" num-
bers. Key numbers appear in parenthesis after a part
name is mentioned for the first time in the instructions
and are labeled on the illustrations. You can reference
each part by its key number on the Parts List if you need
help in identifying a part.
1
Remove four casters (9, 10) (wheels) from base shelf
assembly (8).
2
Attach base body assembly (6) to base shelf assembly
(8) with six 1/4-20x3/4" phillips head screws. Insert
screws into the factory installed threaded inserts on
the base shelf assembly. Tighten screws completely.
Figure 8.
FIGURE 9
3
5
Position base at the installation location.
Attach drip pan bracket (5) to the rear brace of the base
bodyassemblywithtwo1/4-20x3/4phillipsheadscrews
and two 1/4-20 Wing Nuts. Figure 10.
(Base body removed for clarity)
FIGURE 10
FIGURE 8
Page 10
B100999-1-0906
FIXED BASE INSTALLATION INSTRUCTIONS
9
6
Install one 1/4-20 x 1/2 hex head BOS into drip pan
drawer assembly (2) and tighten knob (1). Figure 13.
Install one 1/4-20 x 3/4 phillips head screw into the fac-
tory installed nut on the Left Side of cart. Figure 11.
7
Fasten the Cylinder Retainer (3) to the screw with a
wing nut. Adjust height to accommodate your LP cyl-
inder. Figure 11.
FIGURE 13
10
Slide the mounting tabs on the control housing (7) be-
hind the opening on cart. Allow the control housing to
rest at bottom of opening on cart. Figure 14.
11
Align the holes in the front of the cart with the nuts on
the control housing (with the mounting tabs positioned
inside the cart) and attach with two 10-24x3/8 phillips
head screws. Figure 14.
FIGURE 11
8
Using four 1/4-20 x 3/4 screws, fasten the grill to the
cart. Figure 12.
Note: To ease assembly you may wish to install the
igniter as shown in your Broilmaster® grill manual before
attaching the grill to the cart.
FIGURE 14
FIGURE 12
B100999-1-0906
Page 11
FIXED BASE INSTALLATION INSTRUCTIONS
12
Place the drip pan in the drip pan drawer and slide onto
drip pan bracket. Figure 15.
FIGURE 15
BROILMASTER®
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: 1-800-851-3153
FAX: 1-800-443-8648
VISIT OUR WEB SITE AT WWW.broilmaster.com
RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE.
FORM NO. B100999-0-0906
Page 12
B100999-1-0906
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